If you’re looking to tackle your next DIY woodworking or carpentry project, you’ll want to equip yourself with the right tools for the job. One essential piece of equipment is the Dewalt orbital sander. This versatile tool is ideal for smoothing down surfaces and getting rid of rough spots.
It’s perfect for sanding down doors, tables, chairs and wooden floors, among other uses. But if you’ve never used a Dewalt orbital sander before, you might feel a little intimidated by the machine. Don’t worry, we’ve got you covered.
In this article, we’ll walk you through everything you need to know to use your sander effectively. We’ll cover how to set it up, how to operate it safely and tips for achieving the best possible results. So whether you’re a seasoned woodworker or a beginner hobbyist, read on to learn how to achieve a professional finish on your next woodworking project with your Dewalt orbital sander.
Step 1: Choose the Right Sandpaper
When it comes to using a Dewalt orbital sander, choosing the right sandpaper is essential for achieving the desired results. Start by checking the grit levels and choosing the one that matches the job you’re doing. The lower the number, the coarser the sandpaper, and the higher the number, the finer it is.
Grits of 60 to 80 are ideal for stripping old finishes or removing heavy paint, while 120 to 150 grits are perfect for preparing surfaces for new finishes. For smoothing out surfaces or finishing work, go for grits of 180 and above. Remember, using the wrong grit can damage your workpiece, so make sure you choose carefully.
Also, ensure that the sandpaper is compatible with your Dewalt orbital sander to avoid any compatibility issues. By choosing the right sandpaper, you’ll achieve a smoother, polished finish that you’ll be proud of. So take your time and choose wisely!
Use 80- to 120-grit sandpaper for rough surfaces.
When sanding a surface, it’s essential to choose the right sandpaper for the job. For rough surfaces, it’s recommended to use sandpaper between 80-120 grit. This type of sandpaper is coarse enough to remove any imperfections but not so coarse that it causes damage.
The grit number refers to the number of abrasive particles on the sandpaper. The lower the grit number, the coarser the sandpaper, and the higher the grit number, the finer the sandpaper. Using the wrong grit can lead to an uneven finish or even make the problem worse.
So, it’s important to get it right the first time. With the right sandpaper, you can achieve the smooth finish you’re looking for and move onto the next step with ease. So, make sure you select the correct sandpaper for the surface you’re working on, and you’ll be one step closer to a successful project.

Choose a finer grit for smoother surfaces.
When it comes to sanding, choosing the right sandpaper is crucial for achieving a smooth and polished finish. The grit of sandpaper refers to the coarseness of its abrasive particles, and the lower the number, the coarser the grit. For sanding smooth surfaces, it’s best to use a finer grit sandpaper, such as 220 grit or higher.
These finer grits are less abrasive and will remove less material, resulting in a smooth finish with fewer scratches and marks. However, if you’re sanding rough or uneven surfaces, starting with a coarser grit, such as 60 or 80 grit, can help remove any rough patches before moving on to the finer grits. Choosing the right sandpaper can make all the difference in achieving your desired finish, so take the time to choose the right grit for the job.
Step 2: Attach the Sandpaper
Once you have the proper sandpaper, it’s time to attach it to your DeWalt orbital sander. Step two is simple, but crucial for achieving a smooth finish. Start by ensuring the sander is powered off and unplugged.
Locate the velcro pad on the bottom of the sander and align it with the loop pad on the back of the sandpaper. Press down firmly on the sandpaper, ensuring it sticks securely to the velcro pad. If you’re using a pad with holes, make sure they line up with the dust collection system on the sander.
If not, use a hole punch to create new holes. With the sandpaper properly attached, you’re ready to move on to the next step in using your DeWalt orbital sander.
Use the clips or adhesive to attach the sandpaper.
When it comes to using sandpaper, attaching it to the desired tool or surface can be a bit of a challenge. That’s why step 2 is crucial: attaching the sandpaper to the surface you want to work on. First things first, it’s important to choose the right grit of sandpaper for the job.
No matter what grit you choose, you’ll want to make sure it’s attached securely to whatever tool or surface you’re using. There are two main methods for attaching sandpaper: using clips or adhesive. If you’re using clips, make sure they are positioned correctly and securely fastened.
Alternatively, if you opt for adhesive, ensure that the surface you are attaching it to is clean and dry before applying the sandpaper. In both cases, the goal is to avoid any wrinkles or bubbles that might interfere with the sanding process. Pro tip: if you’re working with a curved surface, you may want to cut the sandpaper into smaller pieces to make it easier to conform to the shape.
By carefully selecting and attaching your sandpaper, you’re setting yourself up for a more efficient and effective sanding project.
Make sure it’s secure and centered.
Now that you have secured your woodworking project in a clamp or vice, it’s time to attach the sandpaper. This step is crucial in achieving a smooth and polished finish on your wood. First, make sure that your sandpaper is the correct size for your sanding block or sander.
If it’s too large or small, it can cause uneven sanding and damage your project. Next, center the sandpaper on your block or sander to ensure that it doesn’t slip or slide while you work. If the sandpaper isn’t centered, you could end up with rough and uneven spots on your wood.
Once the sandpaper is secure and centered, you’re ready to start sanding. Make sure to apply even pressure and use a consistent back-and-forth motion for best results. By following these steps, you’re sure to achieve a beautifully smooth and polished finish on your woodworking project.
Step 3: Turn on the Sander
Now that your sander is securely fastened and your workspace is set up, it’s time to turn on your Dewalt orbital sander. Before you begin, it’s important to make sure that the tool is properly lubricated. Apply a few drops of oil to the air inlet of the sander every few hours of use to keep it running smoothly.
To turn on your sander, first, locate the on/off switch on the device. It is typically located on the top or front of the tool. Press the switch with your finger to power up the sander.
Once the sander is turned on, you can begin to use it to smooth out any rough patches or imperfections on your workpiece. Make sure to keep the sander moving in a smooth and steady motion to get the best results. With these simple steps, you’re well on your way to mastering how to use a Dewalt orbital sander.
Hold it firmly with both hands.
To properly use a sander, you need to hold it firmly with both hands. This is to ensure stability and control, preventing the sander from slipping or vibrating excessively. Once you have a good grip on the sander, you can proceed to turn it on.
Make sure to consult the manual for specific instructions on how to do this, as the process may vary depending on the type and model of the sander you are using. Some sanders may have a switch or button, while others may require you to pull a trigger or engage a lever. Whatever the case may be, always follow the manufacturer’s instructions to avoid accidents or damage to the equipment.
Once the sander is on, hold it steadily and move it in a back-and-forth motion over the surface you are sanding. Apply gentle pressure, letting the sander do most of the work. Remember to keep your hands away from the sanding area to avoid injury.
With practice, you’ll soon be able to sand like a pro.
Start the sander before making contact with the surface.
When using a sander, it’s crucial to remember to turn it on before you make contact with the surface you’re working on. This may seem simple enough, but it’s an easy step to forget when you’re caught up in the task at hand. Starting the sander before making contact with the surface ensures that you won’t accidentally dig into the material you’re working on, causing damage or leaving marks.
It also helps to prevent the sander from bouncing or jumping across the surface when it first makes contact, which can also cause damage and make it difficult to achieve a smooth finish. So, before you start sanding, take a moment to turn on the sander and wait until it’s up to full speed before beginning your work. This simple step can make a big difference in the quality of your finished product.
Step 4: Sand the Surface
When it comes to using a Dewalt orbital sander, sanding the surface is an important step that you shouldn’t skip. Depending on the project, you may need to use different grit sandpaper to achieve the desired smoothness. Start with a coarse sandpaper and move on to a finer grit as you progress.
When you’re sanding, always keep the sander moving in a circular motion to avoid creating any marks on the surface. Remember to also change the sandpaper frequently to ensure it’s effective in smoothing out the surface. The Dewalt orbital sander is a great tool for sanding large surfaces in no time.
With a little practice, you’ll be able to achieve a smooth finish on your project effortlessly.
Move the sander in the direction of the wood grain.
When it comes to sanding the surface of your woodwork, it’s important to remember to move the sander in the direction of the wood grain. This will not only ensure a smoother finish, but also prevent any unsightly scratches or gouges on the surface. Sanding against the grain can cause the wood fibers to lift up, creating a rough surface that will be difficult to fix.
As you sand, you’ll notice that the swirls and marks left behind by the sander follow the direction of the grain, giving your surface a professional-looking, polished appearance. So, if you want to achieve a smooth, flawless finish, make sure to always sand in the direction of the wood grain.
Apply even pressure for consistent results.
When it comes to achieving a smooth and polished finish on your woodworking project, sanding is a critical step that cannot be skipped. After you have removed any excess material by using a coarse-grit sandpaper, it’s time to switch to a finer-grit sandpaper and start sanding in circular motions. However, make sure you apply even pressure throughout the entire surface to ensure consistent results.
Applying too much pressure at one spot can create an uneven surface, and applying too little pressure can make the sandpaper ineffective. So, take your time and don’t rush this step. Remember to frequently check the surface to make sure you have sanded everything evenly.
By following this step, you’ll be closer to achieving a smooth, professional-looking surface that is ready for the next steps in the process.
Step 5: Check Progress and Repeat
Now that you’ve completed sanding with your DeWalt orbital sander, it’s important to check your progress and see if any more sanding is necessary. The easiest way to do this is to run your hand over the surface. If it feels smooth and there are no visible scratches or gouges, then you’re done! But if you still feel rough patches, or notice that some areas need more attention than others, then it’s time to repeat the sanding process in those areas.
This may sound tedious, but remember that taking the time to get it right will produce a smooth and flawless finish that you’ll be proud to show off. Keep repeating the sanding steps until you’ve achieved the desired finish. Don’t rush the process, as it’s better to take your time and do it right the first time.
So put on some relaxing music, grab a cold beverage, and enjoy the process of achieving a beautiful finish with your DeWalt orbital sander.
Check the sanded surface for smoothness and evenness.
When sanding wood, it’s important to check the surface for smoothness and evenness. This is where step 5 comes in: check progress and repeat. By using your hand to feel for any rough spots on the surface, you can easily identify areas that need more sanding.
It’s also a good idea to periodically step back and examine the wood from a distance to ensure that you’re not creating any uneven patches or bumps. If you do notice any areas that require more sanding, simply repeat the process until you’re satisfied with the surface. Remember, it’s better to take your time and approach sanding with patience rather than rushing through the process and ending up with a less than perfect result.
By following these steps, you’ll be able to achieve a smooth and even surface that’s ready for staining or finishing.
Repeat with finer grit if desired.
Once you’ve successfully finished the previous step, it’s important to check your progress before moving on to the next step. Take a close look at the surface you’ve been sanding to see if you’ve achieved your desired level of smoothness. If there are still visible scratches or rough patches, you may want to repeat the sanding process with a finer grit.
This will help further refine the surface and give you an even smoother finish. When repeating the sanding process, you’ll want to start with the next finest grit paper and work your way up until you’ve achieved the desired results. This step may take a bit more time and effort, but it’s well worth it in the end when you’re left with a perfectly smooth and polished surface.
Step 6: Clean up the Dust
Now that you’ve finished sanding your project with your Dewalt orbital sander, it’s time to clean up the dust. Dust can be harmful to your health if inhaled, so it’s important to take precautions when cleaning it up. The easiest way to clean up the dust is to use a vacuum cleaner with a hose attachment.
Use the hose to suck up all the dust from the sanded surface. If you don’t have a vacuum cleaner, you can use a soft-bristled brush to sweep the dust away. Make sure to wear a respirator mask and safety goggles to protect yourself from the dust.
Once you’ve cleaned up all the dust, use a damp cloth to wipe down the surface. This will remove any remaining dust particles and leave a clean surface ready for finishing. Remember, cleaning up the dust is just as important as sanding the surface in the first place.
By taking the time to clean up, you’ll ensure the best possible finish for your project.
Use a vacuum or damp cloth to clean up the dust.
When it comes to cleaning up dust in your home or office, it’s important to do it thoroughly to avoid any potential health hazards. Step 6 in this process involves using a vacuum or damp cloth to clean up the dust. A vacuum is a great tool for removing dust from carpets, rugs, and other surfaces, while a damp cloth is ideal for wiping down hard surfaces like countertops and shelves.
When using a vacuum, it’s important to use the right attachment for the job. A crevice tool can be used to reach tight spaces like corners, while a dusting brush can be used on delicate surfaces like lampshades and curtains. When using a damp cloth, make sure it’s not too wet, as excess moisture can damage wooden surfaces.
With these tools and tips, you can tackle the dust in your home or office and breathe easier knowing the air is clean and healthy. So, don’t hesitate to take action and get rid of that pesky dust!
Use a finer grit sandpaper to smooth any rough areas.
After sanding down your wood project, you may notice some rough patches. Don’t worry, this is normal! Simply grab a finer grit sandpaper and gently go over those rough areas. Be sure to work in the same direction as the grain of the wood to prevent any scratches.
The finer grit sandpaper will help to smooth out those rough spots without removing too much material. Once you’re satisfied with the smoothness, it’s time to clean up. Use a soft-bristled brush or a tack cloth to remove any dust or debris left behind from sanding.
This may seem like a small step, but it’s crucial in ensuring a smooth and even finish to your project. Remember, the small details matter!
Conclusion
In conclusion, using a Dewalt orbital sander is a breeze! All you have to do is attach the sandpaper to the base, turn it on, and let it do the work for you. With its variable speed settings and ergonomic design, you’ll be able to sand away at any surface like a pro in no time. And remember, it’s a power tool, not a dance partner – so be sure to use it responsibly and wear protective gear while doing so.
With a Dewalt orbital sander, you’ll be able to achieve a smooth and polished finish that will leave your projects looking like they were done by a professional. So get sanding and see your DIY dreams come to life!”
FAQs
What is a Dewalt orbital sander?
Dewalt orbital sander is a power tool used to sand wood and metal surfaces with a circular motion.
How do I use the Dewalt orbital sander?
To use the Dewalt orbital sander, attach the sandpaper to the sanding pad, turn on the sander, and move the tool back and forth over the surface to be sanded.
What is the difference between a Dewalt orbital sander and a random orbit sander?
The Dewalt orbital sander operates in a circular motion, while a random orbit sander operates in a random pattern to reduce swirl marks.
Can I use a Dewalt orbital sander on metal surfaces?
Yes, you can use a Dewalt orbital sander on metal surfaces if you use the appropriate sandpaper.
How do I change the sandpaper on my Dewalt orbital sander?
To change the sandpaper on your Dewalt orbital sander, loosen the screw on the sanding pad, remove the old sandpaper, and attach the new sandpaper.
What size sandpaper should I use with my Dewalt orbital sander?
The size of the sandpaper you should use with your Dewalt orbital sander depends on the size of the sanding pad. Check the manufacturer’s instructions for recommendations.
How do I maintain my Dewalt orbital sander?
To maintain your Dewalt orbital sander, clean the dust bag frequently, replace worn sandpaper, and lubricate the moving parts with oil as recommended by the manufacturer.