How to Replace Brushes on Dewalt DW954 Cordless Drill: A Step-by-Step Guide

how to replace brushes on dewalt dw954 cordless drill

If you’re looking to replace the brushes on your Dewalt DW954 cordless drill, you’re in the right place! Over time, the brushes on your drill can wear down and may need to be replaced for optimal performance. But don’t worry, it’s a quick and easy process that you can do yourself. In this blog post, we’ll walk you through the steps to replace the brushes on your DeWalt DW954 cordless drill.

So whether you’re a seasoned DIYer or just starting out, read on to learn everything you need to know.

Step 1: Gathering Tools

When it comes to replacing the brushes on your DeWalt DW954 cordless drill, the first step is to gather all the necessary tools. You’ll need a new set of brushes, a screwdriver, and a pair of pliers. Make sure the new brushes you purchase are the exact same ones as the old ones, as this will ensure a proper fit and maximum efficiency.

Once you have your tools in place, you’re ready to move on to the next step of the process. Remember, taking the time to gather the right materials will make the replacement job much smoother and easier to complete. So don’t rush this step, take your time and ensure you have everything you need before starting the replacement process.

What You’ll Need

Gathering tools is the first necessary step to take before starting any DIY project. Collecting the right tools can be the difference between a successful project and a complete disaster. The tools you’ll need will depend on the project you’re undertaking, but some basic tools you should always have on hand include a hammer, pliers, screwdrivers, wrenches, a level, and a measuring tape.

If you’re working with wood, you’ll need a saw, clamps, a chisel, and a plane. For electrical projects, you’ll need wire cutters, wire strippers, and a voltage tester. Investing in high-quality tools will ensure that they’ll last for years and make your projects more manageable.

Remember to keep all your tools organized so that you can find them when you need them. By gathering your tools ahead of time, you’ll be well on your way to completing your DIY project with ease.

how to replace brushes on dewalt dw954 cordless drill

Preparing Your Work Area

When it comes to preparing your work area, the first step is to gather the necessary tools. This will ensure that you have everything you need to complete your task efficiently and effectively. Depending on the project at hand, you may need a variety of tools, including screwdrivers, pliers, wrenches, hammers, and a level.

It is also important to make sure that the tools you gather are in good working condition and are free from damage or defects. If any of your tools are damaged or faulty, you may need to replace them before starting your project. By taking the time to gather the right tools and ensuring that they are in good condition, you can eliminate any potential issues and ensure that your project runs smoothly.

So, grab your tools and get ready to tackle your next project!

Step 2: Removing the Motor Housing

To replace the brushes on a Dewalt DW954 cordless drill, it’s important to know the steps. Step 2 involves removing the motor housing. This can be done by unscrewing the screws that hold it in place.

Once the screws are removed, gently pull the motor housing away from the body of the drill. Be careful not to damage any wires or connections while doing this. It may take some finesse to get the motor housing off, but it shouldn’t be too difficult.

If you’re not sure how to do it, refer to the drill’s instruction manual or seek professional assistance. With the motor housing removed, you’ll be able to access the brushes and replace them with new ones. Remember to take care when handling the brushes and to make sure they’re properly aligned before reassembling the drill.

Following these simple steps will ensure that your Dewalt DW954 cordless drill is working at optimal capacity.

Turning off and Disconnecting the Drill

Removing the motor housing is necessary when turning off and disconnecting the drill. This step cannot be avoided if you want to safely put away the tool or replace parts. Before removing the motor housing, make sure the drill is off and unplugged from the power source to avoid any potential injuries.

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Once you’ve secured its safety, locate the screws that hold the motor housing in place. These screws will usually be found on top of the drill or around the handle. Use a screwdriver to remove them carefully while holding onto the motor housing.

After all screws have been removed, gently lift the motor housing off the drill and set it aside. Remember to keep track of the screws as you will need them when reassembling the drill. Overall, removing the motor housing is a simple yet crucial step in turning off and disconnecting the drill.

Removing the Screws Holding the Housing

One of the essential steps in replacing the motor of a machine is removing the motor housing. This process can be slightly tricky, but it’s vital to ensure that the motor’s inner workings are accessible for maintenance. To start, we must remove the screws holding the housing.

Checking the owner’s manual or online resources can provide specific details on the number of screws and their location on the machine. Once we locate all the screws, we need to use the appropriate screwdriver to remove them. It’s essential to keep the screws organized, so we don’t lose them and make sure to put them aside carefully for future use.

With all the screws removed, we can gently lift the motor housing off, exposing the motor’s inner workings. It’s important to handle the motor housing with care to avoid damaging any of the motor’s wires or connections.

Separating the Housing from the Drill

Removing the motor housing is a crucial step to separating the housing from the drill. To do this, you will first need to locate the screws that hold the housing together. The exact placement of these screws can vary depending on the make and model of drill you are disassembling.

Once you have located the screws, carefully remove them using a screwdriver. Make sure to put them somewhere safe so you don’t lose them. Once you have removed the screws, gently pry apart the housing to expose the motor.

Be careful not to damage any of the electrical components inside. With the motor now exposed, you are on your way to disassembling and repairing your drill. Remember to take your time and be patient while taking apart your drill so that you can properly put it back together again.

Step 3: Removing and Replacing the Brushes

If you’re wondering how to replace brushes on your Dewalt DW954 cordless drill, don’t worry, it’s a pretty straightforward process. The first step is to remove the old brushes by gently pulling them out of their sockets. It’s important to pay attention to the orientation of the brushes to ensure you install the new ones correctly.

Next, take your new brushes and insert them into the same sockets, making sure they sit flush and snugly in place. It’s also a good idea to clean the motor housing while you have the brushes out, as this can help prevent damage and prolong the life of your drill. Once you’ve replaced the brushes, test your drill to ensure it’s working correctly.

With just a little bit of know-how, you can easily maintain your cordless drill and keep it running smoothly for years to come.

Locating the Brushes and Removing Them

To replace the brushes in your power tool, you need to start by locating and removing them. In most cases, the brushes are found on the sides of the motor, beneath small caps that cover them. Usually, you can remove these caps by unscrewing them or sliding them off.

Once you’ve located the brushes, gently pull them out of their holders, taking note of how they are positioned. It’s important to avoid damaging the holders or the brushes themselves, as this can affect the performance of your tool. If the brushes are worn down or damaged, it’s time to replace them with new ones that match your specific tool model.

You can usually find replacement brushes online or at your local hardware store. Remember to reattach the caps and test your tool to ensure it’s running smoothly before proceeding to use it.

Inserting and Securing New Brushes

When it comes to replacing your electric brush heads, it’s essential to know the right steps to follow to ensure the process goes smoothly. To remove and replace the brushes, start by unplugging the electric toothbrush and carefully removing the head from the handle. Next, gently pull the brush head straight out of the handle.

You’ll notice that the old brush head has a metal stem that is pushed into the handle’s brush head socket. Discard the old brush head and take the new one, making sure that it’s compatible with your toothbrush model. Align the metal stem of the new brush head with the socket and gently push it in until you hear a ‘click’ sound, indicating that it’s securely in place.

Now you can plug your electric toothbrush back in and start brushing. With this simple process, you can ensure that your electric toothbrush stays in top condition, providing optimum hygiene for your teeth and gums.

Step 4: Reassembling the Drill

Now that you’ve successfully removed the old brushes from your Dewalt DW954 cordless drill, it’s time to put everything back together again. Make sure you carefully place the new brushes into the same slots where the old ones were removed, ensuring that they are positioned correctly and securely. Once this is done, replace the brush holders and tighten the screws to keep them in place.

Next, replace the motor cover and tighten the screws as well. Finally, reattach the battery pack and check that everything is working as it should be. Congratulations on a job well done! By following these simple steps, you have not only saved yourself some money, but you have also extended the life of your Dewalt DW954 cordless drill.

Reattaching the Motor Housing

After successfully repairing the motor, it’s time to reattach the motor housing to the drill. This is a crucial step in reassembling the drill as it ensures that the motor stays in place and functions effectively. First, make sure that you have the correct screws for the job.

If you misplaced the original screws, you can purchase them from a hardware store or online. Align the motor housing over the motor and secure it using the screws. It’s important to ensure that the screws are tightened firmly to prevent the motor housing from slipping or coming off during use.

Once the housing is secured, give it a gentle shake to confirm that it’s properly attached. With the motor housing securely in place, you’re almost done with reassembling your drill. Just a few more steps to go!

Testing Your Replaced Brushes

After successfully replacing the brushes on your handheld drill, it’s time to reassemble the device and test it out. Begin by reinserting the armature back into its original position and securing it with the retaining clip. Then, reattach the brush holders and ensure they are fitted snugly.

Check to make sure all screws and bolts are tightened properly before proceeding. Now, you can carefully reattach the motor housing and secure it with screws. It’s always a good idea to double-check that everything is aligned correctly before proceeding any further.

Finally, it’s time to test out the drill to ensure it’s functioning properly. Turn it on and listen for any unusual sounds or vibrations. Test out the drill on a scrap piece of wood or metal to ensure it’s drilling as it should be.

Congratulations, with a few simple steps, your drill is now ready for action again!


In conclusion, replacing the brushes on your Dewalt DW954 cordless drill is a lot like upgrading your brain cells – it’s essential for better performance! With a few simple steps, you can replace the worn-out brushes and get your drill working like new again. Just remember to take your time, stay focused, and don’t be afraid to ask for help if you need it. And who knows, maybe after this experience, you’ll be inspired to tackle even bigger DIY projects – after all, upgrading your tools is just the first step on the path to mastery!”


What are the signs that indicate the brushes on my Dewalt DW954 cordless drill need to be replaced?
Signs that indicate the brushes on your Dewalt DW954 cordless drill need to be replaced include a decrease in power and speed, sparking inside the motor, and strange sounds while in use.

Can I replace the brushes on my Dewalt DW954 cordless drill myself?
Yes, you can replace the brushes on your Dewalt DW954 cordless drill yourself by following the user manual, provided you have the necessary tools and technical knowledge.

How often should I replace the brushes on my Dewalt DW954 cordless drill?
It is recommended to replace the brushes on your Dewalt DW954 cordless drill after 50-60 hours of use or when you notice a decrease in performance.

Where can I buy replacement brushes for my Dewalt DW954 cordless drill?
You can buy replacement brushes for your Dewalt DW954 cordless drill from Dewalt’s official website, authorized distributors, or online retailers like Amazon and eBay.

Can I use generic brushes on my Dewalt DW954 cordless drill, or should I stick to Dewalt’s original brushes?
It is recommended to use Dewalt’s original brushes for your Dewalt DW954 cordless drill, as they are specifically designed to fit and work with your tool, ensuring optimal performance.

Is there a warranty on the brushes of my Dewalt DW954 cordless drill?
The brushes of your Dewalt DW954 cordless drill are considered a consumable part and are therefore not covered under the manufacturer’s warranty.

What are some safety precautions to take while replacing the brushes on my Dewalt DW954 cordless drill?
Safety precautions to take while replacing the brushes on your Dewalt DW954 cordless drill include unplugging the tool, wearing protective gear, and avoiding the movement of wires and other components.

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