How to Cut EMT Conduit: A Step-by-Step Guide for Clean and Precise Cuts

how to cut emt conduit

Cutting EMT (Electrical Metallic Tubing) conduit might seem like a daunting task, especially for beginners who are not familiar with the process. But don’t worry, it’s not as complicated as it looks! Whether you’re a DIY enthusiast or an electrician, cutting EMT conduit is a basic skill that you’ll need to learn if you want to work with electrical installations. EMT conduit is a steel tubular raceway that is used to protect electrical wires from damage and to ensure safety.

It’s commonly used in residential and commercial wiring installations. However, because of its hard and sturdy steel material, it’s not as easy to cut as other materials, such as plastic or PVC pipes. In this blog, we’ll guide you through the process of cutting EMT conduit step by step.

We’ll also cover the tools you’ll need, the safety precautions you should take, and some tips and tricks to make the process easier and more efficient. By the end of this blog, you’ll have the confidence and skills to cut EMT conduit with ease, no matter the size or thickness. So, grab your tools and let’s get started!

Materials Needed

Cutting EMT (Electrical Metallic Tubing) conduit to the right length is an essential part of installing electrical systems. You can easily do this at home with a few simple tools. First, measure the length of EMT conduit you need to cut.

Then, gather all of the tools that you will need. These include a hacksaw, a measuring tape, a straight-edge, and a reamer. You can also use a pipe cutter, but it will have to be specially designed for use with EMT conduit.

The hacksaw is the easiest to use and most cost-effective method. Once you have all of the tools that you need, you are ready to get started. To begin, use your measuring tape to measure the length of the conduit that you need to cut.

Make a mark with a pencil where you need to cut. Next, place your straight-edge at the pencil mark and draw a straight line along the length of the conduit. This line will serve as a guide for your hacksaw.

Now, take your hacksaw and carefully cut the conduit along the line. Make sure that you are holding the hacksaw at a 90-degree angle to the conduit. This will ensure a straight and even cut.

Once you have cut through the conduit, use your reamer to remove any burrs or sharp edges on the inside and outside of the cut end. Repeat this process for any additional cuts that you need to make. In summary, cutting EMT conduit is a simple process that requires just a few basic tools.

– EMT Conduit

EMT conduit is an essential component of any electrical installation project. This metallic tubing serves as a protective channel for electrical wiring, safeguarding the wires from damage and preventing electrical hazards. When it comes to the materials needed for an EMT conduit installation, you’ll need a variety of tools and accessories.

First and foremost, you’ll need the EMT conduit itself, which is available in different sizes to accommodate the specific electrical setup. Other necessary materials include conduit straps, connectors, elbows, couplings, locknuts, bushings, and grounding clamps. These items are all crucial for ensuring a safe and secure EMT conduit installation.

It’s important to choose high-quality materials that meet industry standards to ensure optimal performance and longevity. By equipping yourself with the right materials and tools, you’ll be able to complete your installation projects quickly and efficiently while maintaining the highest level of safety and functionality.

how to cut emt conduit

– Tape Measure

Tape Measure In any home improvement or DIY project, having the right tools is essential. And when it comes to measuring accurately, a tape measure is a must-have. This humble, yet versatile tool is a reliable way to measure length, width, and height, making it an indispensable part of any toolbox.

To ensure your projects turn out just right, invest in a durable tape measure that can withstand heavy use. When choosing a tape measure, consider the length of the tape, as well as its width and durability. It’s also worth investing in a tape measure that has both metric and imperial units of measurement, so you can work with all kinds of materials.

Overall, a tape measure is a simple, yet essential tool for any DIY enthusiast or professional builder. With a reliable tape measure in hand, you can measure with accuracy and confidence.

– Chalk Line

When it comes to using a chalk line in your DIY projects or professional construction, you will need a few basic materials to get started. The most important component is, of course, the chalk line itself, which is a cord or string that is coated in chalk powder. You will also need a chalk box to hold the chalk and allow you to apply it to the cord evenly.

Additionally, a hook or stake to anchor one end of the cord and a reel to wind the cord back into the box are useful tools. Finally, you may want a utility knife to trim the cord to the desired length. When selecting these materials, look for quality products that will stand up to repeated use and ensure accuracy in your projects.

With these simple materials, you can easily create straight and level lines for any project, from laying tiles to building a new wall.

– Hacksaw or Reciprocating Saw

When it comes to cutting large materials such as metal pipes, wood, or other bulky items, a saw is required. Two popular options for cutting such materials are hacksaws and reciprocating saws. To get started, you will need a saw blade compatible with the chosen saw, protective gloves, and safety glasses to avoid accidents while cutting.

A hacksaw blade is thinner and more flexible, making it great for cutting through thin metal pipes or rods. A reciprocating saw, on the other hand, is more versatile and can be used for a variety of materials, especially those that are bulkier. A reciprocating saw’s blade moves back and forth at a high speed, making it ideal for detailed cutting or roughing out larger pieces quickly.

It’s a great tool for demolition jobs or any tasks that require removing large sections of material. Both hacksaw and reciprocating saws are useful, and the appropriate tool depends on the size and type of material you need to cut. With the right tools and protective gear, you can cut through your materials easily and quickly.

Step 1: Measure and Mark the Conduit

Cutting EMT conduit is an essential skill required for any electrician or DIYer. The first step in cutting EMT conduit is measuring and marking the length you need. Use a tape measure to determine the length of the conduit you need, then use a pencil to mark the measured point.

Be sure to make your mark the exact length you need so that you do not end up cutting too little or too much of the conduit. Additionally, you should also take into consideration the type of tool you will be using to cut the conduit, as this will determine how much material to leave for the final cut. By measuring and marking the conduit, you can ensure that you are cutting the right length for your specific project.

– Measure the desired length of conduit with tape measure

Before you start working on your electrical project, it’s important to measure and mark your conduit accurately. This will ensure that the electrical wiring fits inside the conduit perfectly, without leaving any gaps or excess space. To begin, grab a tape measure and measure the desired length of conduit needed for your project.

Make sure you measure twice to avoid any mistakes. Once you have the correct length, mark the conduit with a pencil or marker. It’s important to make the mark clearly visible, so you can see it when you start cutting the conduit.

By measuring and marking your conduit accurately, you’ll save yourself a lot of hassle and time in the long run. Remember, a little extra time spent on accurate measuring and marking will result in a better finished project. So, take your time, measure carefully, and mark accurately.

– Use chalk line to mark the conduit where it needs to be cut

If you’re planning to install conduit in your electrical wiring project, you need to measure and mark it accurately to ensure proper installation. Using a chalk line is a great method for marking the conduit where it needs to be cut. To begin, measure the length of the conduit and note it down.

Then, place the conduit in position and use a tape measure to mark the starting point and end point on the surface. Once you have the dimensions, snap a chalk line between the two marks, ensuring that the line is straight and tight. This will create a visible guideline that you can follow when cutting the conduit to size.

By accurately measuring and marking your conduit before cutting, you’ll make your installation process much smoother and more efficient. So, take your time and measure twice, cut once!

Step 2: Secure the Conduit

In order to install EMT conduit, one of the most crucial steps is to secure it properly so it stays in place. To do this, you’ll need a conduit strap, which wraps around the conduit and screws into the wall or other surface. First, decide where you want to place your conduit strap.

A good rule of thumb is to place them every 3-4 feet along the length of the conduit. Once you’ve determined the placement, use a pencil to mark where the screw holes should go. Be sure to double-check that the conduit is level before drilling any holes.

Then, attach the conduit strap to the wall using a screwdriver or drill. It’s important to use screws that are strong enough to hold the weight of the conduit, but not too long so they don’t poke through the other side of the wall. Once the strap is securely attached, slide the EMT conduit into the strap and tighten it with a pipe cutter or hacksaw.

Properly securing your conduit is key to making sure your installation is both safe and stable.

– Secure the conduit to a stable work surface using clamps or vise grips

When it comes to working with conduit, safety is key. That’s why step two involves securing the conduit to a stable work surface using clamps or vise grips. It’s important to ensure that the conduit doesn’t move or shift during the installation process, as this could lead to injury or damage to the conduit itself.

By securing the conduit in place, you’ll have peace of mind knowing that you can work safely and effectively. Think of it like anchoring a boat before heading out to sea – you want to make sure that everything is secure and stable before setting off on your journey. So take the time to gather the necessary tools and materials, and be sure to clamp or grip your conduit securely before beginning any further work.

By doing so, you’ll be one step closer to completing your project with confidence and precision.

Step 3: Cut the Conduit

Cutting EMT conduit is an essential step when installing electrical systems. Before you start cutting, make sure that the conduit is properly secured in a stable position. You should use a saw with a fine-toothed blade or metal cutting disk to make the cut, holding the conduit firmly with both hands.

Measure the length of conduit needed and mark it with a pencil or marker to ensure accurate cutting. Once marked, slowly and carefully start cutting the conduit at the marked spot using a back and forth motion. Remember to wear protective gear such as gloves and safety glasses during the process.

Cutting EMT conduit may seem like a straightforward task, but it requires close attention to detail. Make sure to double-check your measurement and pay close attention to your sawing technique to ensure a clean and accurate cut.

– Use a hacksaw or reciprocating saw to cut along the marked line on the conduit

Cutting the conduit is an important step in the installation process. To do this, take a hacksaw or reciprocating saw and begin cutting along the marked line on the conduit. It’s important to take your time and make sure the cuts are precise.

You don’t want to accidentally cut too deep and damage the wires inside the conduit. If you’re using a reciprocating saw, be sure to use a blade with a fine-toothed edge. This will help ensure clean, straight cuts.

Once you’ve finished cutting the conduit, use a file to smooth out any rough edges. This will prevent the conduit from snagging other materials during installation. Remember to wear protective gear, such as gloves and safety glasses, during this step to prevent any injuries.

By taking your time and being careful, you can complete this step quickly and safely.

– Use a deburring tool to smooth the rough edges of the cut conduit

Cutting the conduit is a crucial step in any electrical project. Before you start, make sure you have the correct tools, including a hacksaw or reciprocating saw to cut the conduit. Once you have the tools, measure and mark the conduit where you need it trimmed.

Then, use the saw to cut the conduit carefully. Take care not to apply too much pressure as this can cause rough or uneven cuts. Once you have cut the conduit to the correct length, use a deburring tool to smooth any rough edges.

This tool will help to prevent any damage or injury from sharp edges. Remember to wear safety gear when cutting conduit, including gloves, eye protection, and a mask. By following these simple steps, you can ensure that your conduit is cut correctly and safely.

Step 4: Check the Measurement and Clean Up

Now that you’ve made your EMT conduit cuts, it’s time for the final step: checking your measurements and cleaning up. Before you begin, double-check that your cuts are precise and at the correct length. Then, use a clean cloth to wipe off any burrs or debris that may have accumulated during the cutting process.

These can be sharp, so make sure to wear gloves for protection. Once you’ve cleaned up your cuts, it’s time to put them to use. Whether you’re installing electrical wiring or using EMT conduit for plumbing, be sure to follow all safety guidelines and instructions carefully.

With practice, you’ll become a pro at cutting EMT conduit and you’ll be able to tackle even the most complex projects with ease.

– Measure the cut conduit to ensure it is the correct length

After cutting the conduit, it’s important to check the measurements to ensure it’s the correct length. Use a measuring tape to measure the conduit before making any fittings. This ensures that the conduit won’t extend too far or be too short when the fittings are attached.

Additionally, lose debris and metal shavings from the conduit can be dangerous in electric installations. That’s why it’s crucial to make sure to clean up after cutting conduit. Metal shavings can create shorts and sparks and lead to injury or potential fire hazards.

Use a wire brush or rag to sweep up any shavings before continuing with installation. It’s essential to double-check the measurements and ensure that the conduit is free from any shavings or debris before proceeding to the next step. This step in the process is crucial as it ensures that the final installation is clean and safe.

– Use a wire brush to clean up any metal shavings or debris from the cut edges

After cutting your metal piece with a plasma cutter, it’s crucial to check the measurement and clean up any debris. You don’t want any rough edges or metal shavings sticking out, which could cause injuries or damage to your workpiece. A wire brush is the best tool for cleaning up these shavings and any other debris left behind.

Moreover, checking the dimensions of your workpiece is also essential to ensure that it meets your specifications. Sometimes the metal may deform or warp during the cutting process, so taking measurements after the cut is necessary. If there are any discrepancies, you can always correct them with another cut or by filing down rough edges with a grinder.

Taking the time to check and clean up after the plasma cutting process will ensure that your work is safe, precise, and ready for its next steps. So, always take a minute to measure and clean before moving on to the next phase of your project.


And that, my friends, is how you cut EMT conduit like a pro. With these tips, you’ll be able to slice through metal like butter, impressing your friends and saving yourself a headache. But remember, safety always comes first when it comes to power tools – so put on those safety glasses and never forget to measure twice and cut once! Happy cutting!”

– Cutting EMT conduit is a simple process with the right tools and techniques.

Cutting EMT conduit is not rocket science. In fact, it’s a fairly simple process that anyone can learn. But before you make the final cut, it’s crucial to double-check your measurement to avoid any mistakes.

Use a tape measure to ensure you have the correct length and then mark the spot with a pencil before proceeding. Once you’ve confirmed the measurement, it’s time to clean up the edges of the cut. This can be done with a deburring tool or even a simple utility knife.

By removing any sharp edges or burrs, you’ll ensure a smooth and safe finish. Don’t forget to wear your safety gear during this step to protect yourself from metal particles and any other debris that may be created. With these final touches, you’ll have a perfectly cut EMT conduit ready to use for your electrical project.


What tools do I need to cut EMT conduit?
You will need a tubing cutter or a hacksaw with a fine-tooth blade.

Can I use a pipe cutter to cut EMT conduit?
No, it is not recommended to use a pipe cutter for EMT conduit as it may cause deformation or flattening of the conduit.

How do I measure EMT conduit before cutting?
Use a tape measure to measure the length needed and add an additional inch or two for fittings and connections.

What is the best way to hold EMT conduit when cutting?
You should secure the conduit with a vise or a clamp to prevent it from moving during the cutting process.

How do I deburr the cut end of EMT conduit?
Use a file to smooth out any rough edges or burrs on the cut end of the conduit.

Can I use a rotary tool to cut EMT conduit?
Yes, you can use a rotary tool with a cutting wheel attachment, but make sure to wear appropriate safety gear and follow the manufacturer’s instructions.

What angle should I use when cutting EMT conduit?
Cut the conduit at a 90-degree angle to ensure a clean and precise cut.

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